Generation IV (Gen-IV) nuclear power plants are envisioned to replace the current reactor fleet, bringing improvements in performance, safety, reliability, and sustainability. However, large cost investments currently inhibit the deployment of these advanced reactor concepts. Digital twins bridge real-world systems with digital tools to reduce costs, enhance decision-making, and boost operational efficiency. In this work, a digital twin framework is designed to operate the Gen-IV Fluoride-salt-cooled High-temperature Reactor, utilizing data-enhanced methods to optimize operational and maintenance policies while adhering to system constraints. The closed-loop framework integrates surrogate modeling, reinforcement learning, and Bayesian inference to streamline end-to-end communication for online regulation and self-adjustment. Reinforcement learning is used to consider component health and degradation to drive the target power generations, with constraints enforced through a Reference Governor control algorithm that ensures compliance with pump flow rate and temperature limits. These input driving modules benefit from detailed online simulations that are assimilated to measurement data with Bayesian filtering. The digital twin is demonstrated in three case studies: a one-year long-term operational period showcasing maintenance planning capabilities, short-term accuracy refinement with high-frequency measurements, and system shock capturing that demonstrates real-time recalibration capabilities when change in boundary conditions. These demonstrations validate robustness for health-aware and constraint-informed nuclear plant operation, with general applicability to other advanced reactor concepts and complex engineering systems.

We present a multi-pronged approach to improving the time and energy required to meet these demands. We show the ability of a custom machine learning surrogate model to predict the dynamics of heat propagation orders of magnitude faster than state-of-the-art CFD software for this application. We also demonstrate how a guided optimisation procedure can decrease the number of simulations required to meet an objective; using lightweight models to decide which simulations to run, we see a tenfold reduction when locating the most dangerous location for a fire to occur within a building based on the impact of smoke on visibility. Finally we present a framework and product, Simvue, through which we access these tools along with a host of automatic organisational and tracking features which enables future reuse of data and more savings through better management of simulations and combating redundancy. 2 INTRODUCTION A key objective in fire safety design is to ensure that occupants of a building are able to vacate safely during an emergency. Removing smoke through exhaust systems which activate after detection of a fire is one approach to improving the safety of occupants during egress.

This paper presents a multifunctional connector based on electro-permanent magnet (EPM) technology, integrating self-alignment, mechanical coupling, fluid transfer, and data communication within a compact SLA-3D printed structure. Experimental results demonstrate reliable self-alignment, efficient fluid transfer in single-loop and dual-channel modes, and robust data transmission via integrated electronic control. The connector exhibits high flexibility in accommodating axial, angular, and lateral misalignments while maintaining low energy consumption. These features make it highly suitable for modular robotics, electric vehicle charging, household robotic platforms, and aerospace docking applications.

Shape-morphing robots have shown benefits in industrial grasping. We propose form-flexible grippers for adaptive grasping. The design is based on the hybrid jamming and suction mechanism, which deforms to handle objects that vary significantly in size from the aperture, including both larger and smaller parts. Compared with traditional grippers, the gripper achieves self-closing to form an airtight seal. Under a vacuum, a wide range of grasping is realized through the passive morphing mechanism at the interface that harmonizes pressure and flow rate. This hybrid gripper showcases the capability to securely grasp an egg, as small as 54.5% of its aperture, while achieving a maximum load-to-mass ratio of 94.3.

Precise monitoring of etch depth and the thickness of insulating materials, such as Silicon dioxide and silicon nitride, is critical to ensuring device performance and yield in semiconductor manufacturing. While conventional ex-situ analysis methods are accurate, they are constrained by time delays and contamination risks. To address these limitations, this study proposes a non-contact, in-situ etch depth prediction framework based on machine learning (ML) techniques. Two scenarios are explored. In the first scenario, an artificial neural network (ANN) is trained to predict average etch depth from process parameters, achieving a significantly lower mean squared error (MSE) compared to a linear baseline model. The approach is then extended to incorporate variability from repeated measurements using a Bayesian Neural Network (BNN) to capture both aleatoric and epistemic uncertainty. Coverage analysis confirms the BNN's capability to provide reliable uncertainty estimates. In the second scenario, we demonstrate the feasibility of using RGB data from digital image colorimetry (DIC) as input for etch depth prediction, achieving strong performance even in the absence of explicit process parameters. These results suggest that the integration of DIC and ML offers a viable, cost-effective alternative for real-time, in-situ, and non-invasive monitoring in plasma etching processes, contributing to enhanced process stability, and manufacturing efficiency.

We present a digital-twin simulator for a pastillation process. The simulation framework produces realistic thermal image data of the process that is used to train computer vision-based soft sensors based on convolutional neural networks (CNNs); the soft sensors produce output signals for temperature and product flow rate that enable real-time monitoring and feedback control. Pastillation technologies are high-throughput devices that are used in a broad range of industries; these processes face operational challenges such as real-time identification of clog locations (faults) in the rotating shell and the automatic, real-time adjustment of conveyor belt speed and operating conditions to stabilize output. The proposed simulator is able to capture this behavior and generates realistic data that can be used to benchmark different algorithms for image processing and different control architectures. We present a case study to illustrate the capabilities; the study explores behavior over a range of equipment sizes, clog locations, and clog duration. A feedback controller (tuned using Bayesian optimization) is used to adjust the conveyor belt speed based on the CNN output signal to achieve the desired process outputs.

Machine learning in materials science faces challenges due to limited experimental data, as generating synthesis data is costly and time-consuming, especially with in-house experiments. Mining data from existing literature introduces issues like mixed data quality, inconsistent formats, and variations in reporting experimental parameters, complicating the creation of consistent features for the learning algorithm. Additionally, combining continuous and discrete features can hinder the learning process with limited data. Here, we propose strategies that utilize large language models (LLMs) to enhance machine learning performance on a limited, heterogeneous dataset of graphene chemical vapor deposition synthesis compiled from existing literature. These strategies include prompting modalities for imputing missing data points and leveraging large language model embeddings to encode the complex nomenclature of substrates reported in chemical vapor deposition experiments. The proposed strategies enhance graphene layer classification using a support vector machine (SVM) model, increasing binary classification accuracy from 39% to 65% and ternary accuracy from 52% to 72%. We compare the performance of the SVM and a GPT-4 model, both trained and fine-tuned on the same data. Our results demonstrate that the numerical classifier, when combined with LLM-driven data enhancements, outperforms the standalone LLM predictor, highlighting that in data-scarce scenarios, improving predictive learning with LLM strategies requires more than simple fine-tuning on datasets. Instead, it necessitates sophisticated approaches for data imputation and feature space homogenization to achieve optimal performance. The proposed strategies emphasize data enhancement techniques, offering a broadly applicable framework for improving machine learning performance on scarce, inhomogeneous datasets.

Methods: A method of the pulsation for a pVAD is proposed (AP-pVAD Model). AP-pVAD Model consists of two parts: NPQ Model and LSTM-Transformer Model. (1)The NPQ Model determines the mathematical relationship between motor speed, pressure, and flow rate for the pVAD. (2)The Attention module of Transformer neural network is integrated into the LSTM neural network to form the new LSTM-Transformer Model to predict the pulsation time characteristic points for adjusting the motor speed of the pVAD. Results: The AP-pVAD Model is validated in three hydraulic experiments and an animal experiment. (1)The pressure provided by pVAD calculated with the NPQ Model has a maximum error of only 2.15 mmHg compared to the expected values. (2)The pulsation time characteristic points predicted by the LSTM-Transformer Model shows a maximum prediction error of 1.78ms, which is significantly lower than other methods. (3)The in-vivo test of pVAD in animal experiment has significant improvements in aortic pressure. Animals survive for over 27 hours after the initiation of pVAD operation. Conclusion: (1)For a given pVAD, motor speed has a linear relationship with pressure and a quadratic relationship with flow. (2)Deep learning can be used to predict pulsation characteristic time points, with the LSTM-Transformer Model demonstrating minimal prediction error and better robust performance under conditions of limited dataset sizes, elevated noise levels, and diverse hyperparameter combinations, demonstrating its feasibility and effectiveness.

In multiphase flow systems, classifying flow patterns is crucial to optimize fluid dynamics and enhance system efficiency. Current industrial methods and scientific laboratories mainly depend on techniques such as flow visualization using regular cameras or the naked eye, as well as high-speed imaging at elevated flow rates. These methods are limited by their reliance on subjective interpretations and are particularly applicable in transparent pipes. Consequently, conventional techniques usually achieve context-dependent accuracy rates and often lack generalizability. This study introduces a novel platform that integrates a capacitance sensor and AI-driven classification methods, benchmarked against traditional techniques. Experimental results demonstrate that the proposed approach, utilizing a 1D SENet deep learning model, achieves over 85\% accuracy on experiment-based datasets and 71\% accuracy on pattern-based datasets. These results highlight significant improvements in robustness and reliability compared to existing methodologies. This work offers a transformative pathway for real-time flow monitoring and predictive modeling, addressing key challenges in industrial applications.